Advanced Boiler Parts with Predictive Maintenance Solutions

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Popular Firms Are Offered Custom Parts By Brener Parts By Stiefel

Stiefel, taking the role of an OEM supplier, specializes in the custom fabrication of burner components through CNC machining, surface coating, and rapid prototyping. Support is provided starting from low quantities to larger volumes (>50 - >10,000 pieces).
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Benefit of Stiefel’s Boiler Parts

Budget-Friendly Maintenance with Global Logistics Support

We design our boiler parts so that they incur the least operational expense in the long run. A butterfly valve from one of our Spanish clients’ ceramic factories was far easier to maintain due to the modular design our engineers developed. Now, replacement of the ceramic coated discs takes half the time since the valve doesn’t need to be taken off the pipeline. Ignition electrodes and pressure regulators with technical support provided 24 hours a day, seven days a week, lead of no delay for bulk items like ship valves with same day dispatch links across the globe. A Canadian client district heating plant using our service kits which come with ready to use spare parts that have CE, UL and CSA markings on the components, saved 25% on stock costs.

Related products

Stiefel can design custom solenoid valves for specific burners that include integrated sensors and ignition electrodes. Together with a burner manufacturer from Europe, we created a specialized premix nozzle that lowered the manufacturer’s product NOx emissions by 25%. Stiefel processes are certified ISO 9001, assuring precision manufacturing of ±0.01mm tolerances and high quality, with custom design orders completed in as little as 6 weeks.

Frequently Asked Questions

How does Stiefel ensure the longevity of its boiler parts in high temperature surroundings?

Using super alloys like Inconel and tungsten carbide as well as ceramic coatings guarantees protection in parts subjected to extreme conditions. Our spiral finned heat exchanger tubes, which also have ceramic coatings, resist sulfuric acid corrosion in high-sulfur gas boilers, sustaining 92% thermal efficiency for over a decade in a UK power plant. Platinum-rhodium tipped ignition electrodes endure over 10,000 cycles at 1,400°C, three times better than standard stainless steel electrodes in industrial furnaces.

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customer evaluation

James Brown
Tailored Methods for our Agriculture Waste Boiler Project

Stiefel Procured Agro-Waste Boilers Parts I Required. Tungsten Carbide Nozzles and corrosion resistant valves withstood replacement, abrasive particles and extreme temperatures for over two years. From project qualification to completion, each step firmly met the deadline because the team’s material selection skill and prototyping speed remained unmatched.

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Advanced Material Engineering Accomplishments

Advanced Material Engineering Accomplishments

The effort made by Stiefel to innovatively extend materials life spans is clear in constituents such as silicon carbide ignition transformers (1,400°C resistive) and PEEK-sealed valves (chemically inert to aggressive fuels). These materials lengthen maintenance intervals and part lifespan, as observed at one of our customer's Mexican refinery, which saw a reduction of 45% in annual replacement costs.
International Certification and Compliance

International Certification and Compliance

Our piston boiler parts are certified to CE, ATEX, UL, and CSA standards guaranteeing utilization in regulated markets globally. Take for instance, our explosion proof solenoid valves (EEx d IIC T6) certified for Zone 1 hazardous areas that allow installation in LPG turbines operating in the boilers both in Europe and North America.
Predictive Maintenance Supported by Data

Predictive Maintenance Supported by Data

Thanks to our internet capable appliances (e.g. sensors located at the actuators and valves), clients are provided with continuous reports on the condition of components. A client operating a dairy product manufacturing plant based in The Netherlands was able to analyze data to foresee nozzle replacement on a scheduled basis, which helped reduce unplanned outages by 35% while optimizing their maintenance spending.