Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Burner Combustion Parts by Stiefel - Reliable Combustion Featuring High Performance Components

Crafted from heat corrosion resistant alloys like Inconel and Hastelloy, Stiefel’s burner combustion parts, including swirlers/flame stabilizers and combustion chambers, have a durability of 1,400°C. Improves combustion efficiency by 15% and decreases maintenance by 40%
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Stiefel's Industrial Burners advantages

NOx emissions control reduction technology

our Stiefel burners boast features such as staged combustion and recirculation of flue gas for low NOx emissions, achieving ≤20 mg/Nm³ emissions compliant with CARB (California) and EN 303-5 in the E.U. A California winery was able to reduce sets of NOx emissions from 80 mg/Nm³ to 18 mg/Nm³ with use of the FGR equipped burners, meeting regional standards. The advanced option dual fuel (gas/oil/biomass) enhances operational flexibility as the burners can convert to lower carbon biogas or hydrogen blends up to 20% which makes them less susceptible to changing climate legislation.

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With Stiefel, the combustion parts are made from special alloys to perform in unique extreme operating conditions. Swirler vanes contribute to improved fuel-air mixing with aerodynamic CO reducing volumetric ratios of up to 40% and flame-stabilizers with ceramic coatings uphold dynamic stable flames. Our combustion chamber liners with ceramic fiber insulation for a steel annealing furnace reduced heat loss by 35%, improving process uniformity to ±5°C and extending the part lifespan to over 5 years. All components are subjected to non-destructive testing (NDT) for material verification ensuring all parts meet required standards, unique designs are also offered for custom burner shapes.

Frequently Asked Questions

What support services does Stiefel provide for burner maintenance?

We have both OEM replacement parts for major brands such as ignition transformers and flame sensors (with 98% compatibility), and critical spares which can be shipped globally next day. In addition, these annual contracts cover recalibration of control systems, cleaning of nozzles, and inspection of heat exchangers. For instance, a US paper mill reduced their annual downtime by 600 hours after relying on our IoT-based predictive maintenance program, which enables real-time monitoring of component wear.

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customer evaluation

Li Wei
Complete Tailor-Made Package to Maintain Our Waste to Energy Plant

Our 10MW oil burners with waste heat recovery can effortlessly burn even the harshest waste fuels. Water-cooled combustion chambers — Methanol-resistant, combined with C-276 Hastelloy seals makes these seals corrosion resistant. Upto 3 years instead of 6-months part life. $50000 replacement cost savings — Highly durable.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.