Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Stiefel - Efficient Combustion Management through Smart Automation: Burner Control Panels

Stiefel’s burner control panels come with PLC systems and touchscreen HMIs, enabling supplementary data tracking, multi-zone regulation, and automated maintenance notifications. Energy consumption can be reduced by 20% and temperature accuracy can be achieved within ±1°C.
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Stiefel's Industrial Burners advantages

Robust Durability for Harsh Industrial Environments

Stiefel's burners are built with Inconel combustion chambers, ceramic coatings, and tungsten carbide tipped nozzles. This means they can withstand temperatures up to 1,600°C corrosively and extremely. In China, a power plant had 15 MW oil burners which had water cooled IP66 components. They maintained continuous operation for 3 years with no downtime. Modular designs allow for easy replacement of consumable parts, including waste to energy system Hastelloy seals, improving service life by 3–5 years over standard models.

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Stiefel’s burner control systems combine the latest automation technologies for optimizing combustion processes. The PLC modules enable flexible firing sequences for gas, oil and biomass as well as various applications such as kilns, boilers, and furnaces. Operators are able to track fuel flow, air pressure, and emissions through touchscreen interfaces in real-time. For a ceramics studio, our control panel’s multi-zone feature improved temperature control which improved glaze consistency while reducing reject rates by 18 percent. With the multi-zone feature, temperature variations were reduced from ±15°C to ±3°C. The IoT gateway allows transmission of the data to cloud platforms, thereby facilitating remote diagnostics. Proactive maintenance such as predicting coil failures in solenoid valves can be completed before issues arise. The panels are CE certified and compatible with MODBUS/Profibus protocols making them suitable for global industrial applications.

Frequently Asked Questions

Which fuel types are accepted in Stiefel’s burners

Stiefel's burners accept several fuels including natural gas, LPG, fuel oil (HFO/MDO), biomass, waste oil, and subsidized fuels like biogas and blends with hydrogen (up to 20%). The burners are designed with adaptive control systems that provide constant monitoring and air-fuel ratio adjustments for different fuels, stable combustion is ensured. For instance, the dual-fuel burners for a resort in the Caribbean can completely switch from gas to diesel in 5 minutes during outages and keep NOx emissions to ≤50 mg/Nm³.

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customer evaluation

Ana
Biomass Project Support with Great Innovation

At our sugarcane mill, Stiefel's custom for us biomass burner with ceramic lining nozzles decreased clogging 70 percent. The dual fuel option available along with local regulatory support helped us clinch 30 percent carbon reduction. The design installation process was great.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.