Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Furnace Burners by Stiefel - Powerful Industrial Heating Applications

Stiefel’s furnace burners are built for steel mills, chemical plants, and refineries, as they deliver 500 kW to 20 MW of heat output. These burners achieve rugged design and thermal efficiency of 96%, and can endure 1,600°C in continuous operation.
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Stiefel's Industrial Burners advantages

Energy Saving and Performance Combustion Fuel Efficiency

Through Stiefel incinerators commonly used in industries, up to 98% of thermal energy is efficiently utilized through heat recovery systems and premixing separate regenerative heaters. Our modules control air-fuel ratios so same level of fuel combustion yields to maximums of heat given out. For example, 28% of natural gas falling consumption was achieved in a Dutch dairy plant when they implemented our condensing burners that harness heat from flue gases. In a functioning context our 5MW oil burners with high-pressure atomization of 200 bar yield only of 40% of unburnt carbon in the steel mill reheating furnaces while simultaneously attaining enhanced sustainability and efficiency.

Related products

Stiefel’s furnace burners also parallel industrial reputation, being suitable for heavy duty applications with water cooled jackets and ex-proof (ATEX Zone 1) enclosures. In a refinery’s cracking furnace, our high-power burner with dual fuel (gas + heavy oil) supplied reliable heat in 24/7 operation, sustaining a turndown ratio of 8:1 which enhances load flexibility. Both Stiefel and competing brands fuel systems maintained precision atomization for over ten thousand hours because of tungsten carbide nozzle tips while advanced systems ensured first attempt starts even in low oxygen environments with strong 30kV sparks.

Frequently Asked Questions

What measures has Stiefel put in place to guarantee burner safety in explosive environments?

All burners come with ATEX explosion-proof linings (Zone 1/21) and have failsafe flame detection (response time less than one second), double block gas valves (leakage ≤0.001 cc/min). With a Mexican LPG storage facility, Stiefel’s burners had magnetic latching solenoid emergency shut off valves which under OSHA standards were 99.9% operational reliability in high-risk zones.

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customer evaluation

Ana
Biomass Project Support with Great Innovation

At our sugarcane mill, Stiefel's custom for us biomass burner with ceramic lining nozzles decreased clogging 70 percent. The dual fuel option available along with local regulatory support helped us clinch 30 percent carbon reduction. The design installation process was great.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.