Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Stiefel Burner Controllers - Smart Automation For Burner Systems

Stiefel’s burner controllers two control options, PLC logic and touchscreen HMI with IoT for fuel flow, emissions and temperature monitoring. This enables them to control these parameters in real time with high accuracy of ±1°C and energy waste of 20% .
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Stiefel's Industrial Burners advantages

Robust Durability for Harsh Industrial Environments

Stiefel's burners are built with Inconel combustion chambers, ceramic coatings, and tungsten carbide tipped nozzles. This means they can withstand temperatures up to 1,600°C corrosively and extremely. In China, a power plant had 15 MW oil burners which had water cooled IP66 components. They maintained continuous operation for 3 years with no downtime. Modular designs allow for easy replacement of consumable parts, including waste to energy system Hastelloy seals, improving service life by 3–5 years over standard models.

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Stiefel’s burner controllers integrate burner management for optimum performance and centralization. The sophisticated HMIs provide profile remote uploading to operators and maintenance sputtering alerts such as for broken nozzles or low fuel reserves. Rework expenses dropped 25% when used on a glass furnace from our controller due to multi-burner synchronization improving temperature inconsistencies across the furnace from ±15°C to ±2°C. The controllers have also incorporated new protocols for smart factory systems- OPC UA and MQTT structured protocols designed to provide consolidated burner operational data per region.

Frequently Asked Questions

What measures has Stiefel put in place to guarantee burner safety in explosive environments?

All burners are designed with ATEX-approved explosion-proof linings (Zone 1/21) and have fail-safe flame detection (response time <1s), double-block gas valves (leakage ≤0.001 cc/min). With a Mexican LPG storage facility, Stiefel’s burners had magnetic latching solenoid valves and emergency shut down systems that under OSHA standards, were 99.9% operational reliability in high-risk zones.

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customer evaluation

Ana
Biomass Project Support with Great Innovation

At our sugarcane mill, Stiefel's custom for us biomass burner with ceramic lining nozzles decreased clogging 70 percent. The dual fuel option available along with local regulatory support helped us clinch 30 percent carbon reduction. The design installation process was great.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.