Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Industrial Burners by Stiefel – The Toughest Heavy-Duty Burners for High Power Applications

Stiefel’s oil-brulin devices guaranteeing uncompromised thermal execute of 1900 freely in burning unit special insulated thermal jacket achieving thermal efficiency ratio 85. Stiefel industrial arms exceeding 92% achieve clean flue with cooling jackets water emmitiers construction of oils for xeon and lye chemicals petralis refining or processing of waste refined materials section.
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Stiefel's Industrial Burners advantages

Robust Durability for Harsh Industrial Environments

Stiefel's burners are built with Inconel combustion chambers, ceramic coatings, and tungsten carbide tipped nozzles. In China, a power plant had 15 MW oil burners which had water cooled IP66 components. They maintained continuous operation for 3 years with no downtime. Modular designs allow for easy replacement of consumable parts, including waste to energy system Hastelloy seals, improving service life by 3–5 years over standard models.

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Stiefel, founded in 2013 and based in Guangzhou, China, is a leading provider of high-performance industrial burners, robust combustion systems designed to generate high heat output (from 100 kW to 50 MW) for industrial applications such as manufacturing, chemical processing, power generation, and material processing, using fuels like natural gas, oil, biomass, and hydrogen. An industrial burner mixes fuel with air in precise ratios, ignites the mixture, and directs the flame to heat boilers, furnaces, or reactors, ensuring efficient energy conversion with minimal emissions, which is critical for meeting production demands and environmental regulations. Stiefel's industrial burner features advanced designs such as staged combustion, low-NOx technology, and variable frequency drives for air fans, which reduce nitrogen oxide emissions by up to 60% compared to standard burners and improve thermal efficiency to over 90%, aligning with global energy-saving and sustainability efforts. The industrial burner is constructed with durable materials: heat-resistant alloys (Inconel, Hastelloy) for combustion chambers, stainless steel for casings, and ceramic insulators for ignition systems, ensuring it withstands extreme temperatures (up to 2,000°C), corrosion, and mechanical stress in continuous, heavy-duty operation. What sets this industrial burner apart is its versatility, with models configurable for different fuel types (including multi-fuel capability) and adjustable heat output to match varying process demands, from steady-state heating in chemical reactors to rapid temperature ramps in metal forging. Industrial burners from Stiefel integrate with sophisticated control systems that monitor flame stability, exhaust gas composition, and fuel flow, enabling real-time adjustments to maintain optimal performance and automatically shut down in emergencies, enhancing safety in industrial settings. Rigorously tested for combustion efficiency, emissions, and durability under extreme conditions, these industrial burners meet international standards such as ISO 3046 and EN 676, ensuring compliance with global regulations for industrial equipment. Backed by Stiefel's expertise in research and development, the industrial burner incorporates innovations like advanced fuel atomization nozzles and heat recovery modules that further reduce energy waste and operational costs. With Stiefel's comprehensive service network, customers receive expert support for selecting, installing, and maintaining industrial burners, including custom engineering for unique applications and training for operators to maximize efficiency and safety. For industries requiring reliable, high-heat combustion systems, Stiefel's industrial burner is an essential solution that delivers performance, efficiency, and adaptability, supporting productive and sustainable manufacturing processes.

Frequently Asked Questions

Which fuel types are accepted in Stiefel’s burners

Stiefel's burners accept several fuels including natural gas, LPG, fuel oil (HFO/MDO), biomass, waste oil, and subsidized fuels like biogas and blends with hydrogen (up to 20%). The burners are designed with adaptive control systems that provide constant monitoring and air-fuel ratio adjustments for different fuels, stable combustion is ensured. For instance, the dual-fuel burners for a resort in the Caribbean can completely switch from gas to diesel in 5 minutes during outages and keep NOx emissions to ≤50 mg/Nm³.

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customer evaluation

Li Wei
Complete Tailor-Made Package to Maintain Our Waste to Energy Plant

Our 10MW oil burners with waste heat recovery can effortlessly burn even the harshest waste fuels. Water-cooled combustion chambers — Methanol-resistant, combined with C-276 Hastelloy seals makes these seals corrosion resistant. Upto 3 years instead of 6-months part life. $50000 replacement cost savings — Highly durable.

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Advanced Energy Recovery

Advanced Energy Recovery

Our condensate and regenerative systems enable the retrieval of waste heat to an outstanding 85%, with overall efficiency reaching 98%. One Canadian plant was able to achieve a payback period of just 10 months from upgraded exchangers which highlighted the ROI effectiveness.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.