Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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High Efficiency Burners by Stiefel - Advanced Technology that Maximizes Energy Savings

Stiefel’s high efficiency burners achieve 95–98% thermal efficiency using waste heat recovery and air-fuel mixing. Best suited industrial boilers, kilns, and drying systems, reduce fuel expenditures by 20–30%.
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Stiefel's Industrial Burners advantages

Customizable Solutions for Diverse Applications

We provide burners designed for commercial, industrial, and specialty applications with customization capable of achieving 20kW to 20MW in heat output. For one of UK’s hospitals steam system, we provided 100kW gas burners and achieved 22% energy savings while maintaining ±1°C precision. Our IoT enabled control panels retrofitted to existing SCADA systems allow for real-time monitoring of fuel and emission metrics. A Spanish ceramics factory achieved 93% combustion efficiency in their kilns with our self cleaning nozzles and biomass burners, reducing maintenance time by 50%.

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Stiefel’s high-efficiency burners with regenerative heat exchangers and advanced control strategies optimize energy expenditures. In a case study on a textile mill, our burner with an integrated heat recovery system captured 85 percent of exhaust heat, preheating the combustion air and reducing natural gas consumption by 28 percent. The air-fuel ratio control is sophisticated, with ±1% certainty ensuring total combustion, and the low-pressure drop design (≤0.3 bar) improves blower energy use. These burners can operate with biomass, waste oil, and fossil fuels, which is ideal for operations prioritizing environmental sustainability. With IoT integration, CO₂ emissions and fuel usage can be monitored in real-time on cloud dashboards.

Frequently Asked Questions

Would Stiefel’s burners work with smart factory systems?

Certainly, Stiefel’s burners can work with IoT connections and support protocols MODBUS, Profibus, and OPC UA. One German automotive plant used our burners with IoT and were able to remotely monitor over 50 units which reduced downtimes by 35% due to predictive maintenance alerts. The HMIs touchscreen also allows easy adjustment of set points made right on the floors, hence on-the-spot modifications to enhance workflow are possible.

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customer evaluation

Markus K.
Stiefel Helps Maintain Our District Heating Network and Is Reliable

By installing gas burners type G 5 MW, we have been able to increase our district heating system efficiency by 24%. The regenerative heat exchangers boost the system's efficiency, while the IoT based emission monitoring maintains compliance — Requiring minimal collateral operational impact. Combined with Low emissions almost Non-axial (28 mg/Nm³), 40% reduction in downtime experienced has been excellent for large scale operation.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.