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Stiefel: High Efficiency Gas Burners Optimizing Saving With Regenerative Design

Stiefel’s high efficiency gas burners deliver 95-98% thermal efficiency via regenerative heat exchangers and condensing technology. Industrial boilers and commercial heating systems incur a 25-30% reduction in fuel costs.
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Benefits of Stifel’s Burner Parts

Stiefel's components are specially designed to have great quality ensuring durability for an industrial purpose. The carbide tipped nozzles heightened resistance to abrasion in biomass burners by five times compared to standard stainless steel. This also decreased maintenance frequency by eighty percent in a Swedish pellet plant. Inconel combustion chambers in stiefel industrial burner kits outperform generic parts by three years enduring 1,600 degree celcius in a steel mills reheating furnace. Every part from solenoid valves to ignition electrodes are tested with 10,000 cycle load tests and helium leak checks to ensure compliance to ISO 9001 and operational reliability of 99.9%.

Custom Built Solutions fit for Other Boiler Systems

Stiefel s Industrial Burners components are built with an unrivaled and undersupplied level of quality needed for industrial applications. The carbide tipped nozzles increased abrasion resistance in biomass burners by five times relative to standard stainless steel. This also reduced maintenance intervals by eighty percent in some Swedish pellet plant. Stiefel inconel combustion chambers in his industrial burner kits outperform generic parts by three years enduring 1,600 degree celcius in a steel mills reheating furnace. Each part, from solenoid valves to ignition electrodes, receives a completion 10,000 cycle load tests and helium leak tests all checking against 99.9% operational reliability ISO 9001 standards confirming these industry benchmarks.

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The regenerative design captures the exhaust heat to preheat the combustion by capturing 85% of latent heat, while the condensing module recovers latent heat from water vapor. In the case of a German dairy’s pasteurization boiler, the burner reduced natural gas usage by 28%, paying back the investment in just 14 months. The dynamically controlled burners sustain optimal performance regardless of the fuel gas burnt due to their advanced control systems which respond to real-time changes in the gas composition.

Frequently Asked Questions

In what ways does Stiefel’s burner technology increase boiler safety?

Every aspect of the technology's safety steps has been fully integrated, from double-block gas valves (leakage ≤0.01 cc/min) to flame failure detection (response in <1-second) and explosion-proof enclosures (also ATEX certified for Zone 1). The emergency shutdown compliance with OSHA standards in a German chemical plant was cut by 85% due to our burners' fail-safe spring-closed valves. The safety self-diagnostic modules also predict maintenance requirements like electrode replacement and coil degradation, which helps avoid unexpected failures.

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customer evaluation

Stowel
WTEP Serves Energy Solutions That Really Work

It's simply not possible to cut corners on safety and reliability for the plant that processes weekly industrial waste. Stiefel’s WHR that employs a 10MW oil burner has stood up to increadibly harsh conditions for the past three years without undergoing any major problems.The dual-fuel capability of the burner allows for the use of waste oil, which cuts costs by 25%, while the water-cooled combustion chamber and Hastelloy seals withstand corrosion from acidic flue gases.

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Breakthrough Development on Low-NOx Standards Preset

Breakthrough Development on Low-NOx Standards Preset

We have achieved industry-leading NOx emissions of 20 mg/Nm³ through the deployment of advanced FGR and premixing technologies on our gas burners. This achievement surpasses the most stringent environmental regulations and delivers guarantee on NOx compliance in emissions for years to come. A Californian Food Processing Plant saved $40,000 in fines over three years by switching to our low-NOx burners.
Advanced Burn Control

Advanced Burn Control

Fuel emission and maintenance functionalities can be monitored and controlled in real time via PLC control panels, which comes as standard with Stiefel’s gas burners. This data is invaluable: A German Automotive Factory used it to claim a 19% reduction in energy waste, alongside predictive maintenance of failing nozzles allowing them to reduce downtime by 35%.
Global Standards In Manufacturing

Global Standards In Manufacturing

We are proud holders of an ISO 9001 Certification. This means, among other benefits, that we are guaranteed an uninterrupted supply of 100% functional tested burners (200 hour continuous operation, check helium leak test valves) and deliver unrivaled claims against competitors within the two-year warranty period. 10,000+ burners from automated production lines in Guangzhou, Standard models with 4 weeks lead time and 8 weeks for fully defined custom models.