Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Waste Oil Burners by Stiefel – Economical Burners For Industrial Waste Management

Used motor oil, hydraulic fluid, and other industrial waste oils are efficiently combusted with Stiefel’s waste oil burners. This generates heat surplus while drastically cutting waste disposal costs by up to 70%. Thermal efficiency of 92% with low smoke emissions.
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Stiefel's Industrial Burners advantages

Energy Saving and Performance Combustion Fuel Efficiency

Through Stiefel incinerators commonly used in industries, up to 98% of thermal energy is efficiently utilized through heat recovery systems and premixing separate regenerative heaters. Our modules control air-fuel ratios so same level of fuel combustion yields to maximums of heat given out. For example, 28% of natural gas falling consumption was achieved in a Dutch dairy plant when they implemented our condensing burners that harness heat from flue gases. In a functioning context our 5MW oil burners with high-pressure atomization of 200 bar yield only of 40% of unburnt carbon in the steel mill reheating furnaces while simultaneously attaining enhanced sustainability and efficiency.

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Stiefel’s waste oil burners integrate sustainability into the management of industrial waste. The high-pressure (200 bar) atomization system guarantees waste oil misting as fine as possible with a viscosity of 1,000 cSt, while secondary combustion reduces smoke opacity to Hartridge Units of 20. Our waste oil burner helped eliminate the annual disposal cost of $12,000 for a vehicle repair shop in the U.S. by recycling used oil into heat for the workshop. The burners have integrated filtration systems that eliminate water and particulate matter of >=50μm in addition to, water separation tanks, providing safe and reliable operation. They are also suitable for small to medium sized industrial facilities because of the UL certification, compact footprint and low volume space requirements.

Frequently Asked Questions

What support services does Stiefel provide for burner maintenance?

We provide critical spares with global next-day shipping, as well as OEM replacement parts for major brands (ignition transformers, flame sensors, etc. 98% compatibility). Also, annual contracts include control system recalibration, nozzle cleaning, and heat exchanger inspection. For example, a U.S. paper mill cut annual downtime by 600 hours by utilizing our predictive maintenance program monitoring component wear through IoT sensors.

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customer evaluation

Li Wei
Complete Tailor-Made Package to Maintain Our Waste to Energy Plant

Our 10MW oil burners with waste heat recovery can effortlessly burn even the harshest waste fuels. Water-cooled combustion chambers — Methanol-resistant, combined with C-276 Hastelloy seals makes these seals corrosion resistant. Upto 3 years instead of 6-months part life. $50000 replacement cost savings — Highly durable.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.