Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Stiefel– Burner Atomizers: Devises Combustion Vertical Sprays Atomizing for Effective Burn

To enhance atomization of said fuels, Stiefel’s burner atomizers range from 20–50μm droplet sizes while maintaining turndown ratios of up to 12:1, reducing smoke opacity emissions by 80% after complete combustion. Materials available are gas, oil, and biomass capable with wear-resistant properties.
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Stiefel's Industrial Burners advantages

Customizable Solutions for Diverse Applications

We provide burners designed for commercial, industrial, and specialty applications with customization capable of achieving 20kW to 20MW in heat output. For one of UK’s hospitals steam system, we provided 100kW gas burners and achieved 22% energy savings while maintaining ±1°C precision. Our IoT enabled control panels retrofitted to existing SCADA systems allow for real-time monitoring of fuel and emission metrics. A Spanish ceramics factory achieved 93% combustion efficiency in their kilns with our self cleaning nozzles and biomass burners, reducing maintenance time by 50%.

Related products

Stiefel’s burner atomizers have been designed to enhance fuel atomization in a wide variety of applications. For oil burners, our pressure-swirl atomizers containing tungsten carbide inserts are capable of fine misting (≤30μm) even at heavy fuel oil (HFO) temperatures, lowering the unburned carbon content found in ash from 12% to 4% in a power plant case study. Venturi principles are employed in gas atomizers for turbulent mixing with air; this also resulted in a 35% reduction in NOx emissions for premix burners. In biomass systems, our twin-fluid atomizers overcome problems with highly abrasive self-cleaning nozzles that process pellets (≤2mm) for waste-to-energy plants. All atomizers are verified with flow testing tools within 1% and are compatible with dual fuel burners allowing automatic fuel switching.

Frequently Asked Questions

Which fuel types are accepted in Stiefel’s burners

Stiefel's burners accept several fuels including natural gas, LPG, fuel oil (HFO/MDO), biomass, waste oil, and subsidized fuels like biogas and blends with hydrogen (up to 20%). The burners are designed with adaptive control systems that provide constant monitoring and air-fuel ratio adjustments for different fuels, stable combustion is ensured. For instance, the dual-fuel burners for a resort in the Caribbean can completely switch from gas to diesel in 5 minutes during outages and keep NOx emissions to ≤50 mg/Nm³.

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customer evaluation

Markus K.
Stiefel Helps Maintain Our District Heating Network and Is Reliable

By installing gas burners type G 5 MW, we have been able to increase our district heating system efficiency by 24%. The regenerative heat exchangers boost the system's efficiency, while the IoT based emission monitoring maintains compliance — Requiring minimal collateral operational impact. Combined with Low emissions almost Non-axial (28 mg/Nm³), 40% reduction in downtime experienced has been excellent for large scale operation.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.