Stiefel's High-Efficiency Ceramic Kiln Burners | Low NOx Emissions

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Stiefel Kiln Valve Actuators - High-Torque Control Movements for Kiln Valves

Stiefel's ceramic kiln actuator boasts a staggering 2000Nm torque at IP68 protection with pneumatic/hydraulic models, Stiefel’s ceramic kiln actuators ensure reliable valve operation in dusty, high-temp (200°C) environments. Dusty environments ensuring reliable operation within missing burnt environments.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Alignment of versatile kiln types and sizes with customizable solutions

Stiefel provides raku, shuttle and tunnel ceramic kilns with bespoke combustion solutions. Modular burners ranging between 50kW and 10MW can be integrated into new designs or retrofitted into existing kilns, such as those employed in a U.S. ceramic tile manufacturer’s tunnel kiln upgrade. The dual gas/oil fuel option allows for effortless switching during shortages; moreover, maintenance during glaze changes is streamlined by 50% due to the quick release nozzle design. Our artisanal kilns are fitted with compact 20KW burners which allows for precise temperature control during small-batch firing, perfectly suiting studios crafting high-end ceramics.

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Stiefel’s actuators are used in the extreme environments of ceramic kilns. The ceramic-coated shafts resist corrosion from the dust and exhaust of the kiln, while the helical gearboxes endure 1 million cycles without backlash. Pneumatic ATEX explosion-proof actuators are great for kilns that use flammable gas, while hydraulic ones are quiet and smooth in precision glass kilns. For a cement kiln in Mexico, our actuators modulated large gas valves for 45°C ambient temperatures and maintained ±0.5° positioning accuracy for around inline maintenance visits from monthly to quarterly.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

S. Tomoko
Precision Heating in the Leading Edge of Ceramic Production

Burners from Stiefel have had a remarkable impact on our porcelain studio. We used to suffer from cracks in our pieces due to thermal shocking, but we can now bisque fire with an absolute temperature control of 1°C increments. The achievement of Zero Cracked porcelain pieces is absolutely remarkable. Additionally, the low-NOx design aids us to comply to Japan’s stringent emission control regulations—which I highly recommend for both artisanal and industrial kilns.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.