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Ceramic Heat Exchangers for Kilns by Stiefel - Superior Thermal Efficiency for Industrial Kilns Operating at High Temper

TSK has developed the first indurating ceramic kilns incorporating silicon carbide core heat recuperators with Schliebing's technology. These Stiefel’s heat exchangers boast a 25-30% reduction in kilns NOx emissions while recovering up to 90% of waste heat. Stiefel further claims emission onsofuwer351030% during the NOx combustion emission ret tment.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

High Precision Control and Strip Combustion for Ceramic Production

Stiefel’s combustion solutions is designed to withstand the extreme conditions of carving kilns, operating reliably at 1,600°C. Gas turbines and Inconel combustion chambers with ceramic lined nozzles of our industrial burners guarantees high agronomical and thermal shock resistance. For example, a Japanese ceramics factory using our 200kW gas burners reported achieving around a 3-degree centigrade temperature accuracy in their glazing kiln, resulting in reduced glaze defects by up to 25 %. Their advanced PLC-based controls enable real-time modification of air fuel ratios, optimizing combustion to different types of clay on various stages of cliay firing, from bisque to glost firing.

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Stiefel (Guangdong) Energy Environmental Protection Engineering Co., Ltd. supplies ceramic kiln heat exchangers that are designed to efficiently transfer heat in ceramic kiln systems. These heat exchangers are engineered to withstand the high temperatures of ceramic kilns while maximizing heat recovery, thus improving energy efficiency and reducing energy consumption. Made from high - quality materials that are resistant to heat and corrosion, they offer long - lasting performance and reliable operation. The heat exchangers are designed to fit seamlessly into ceramic kiln setups, helping customers optimize their processes and reduce operational costs while maintaining the quality of their ceramic products.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

Marco R.
Reliable and Energy Efficient On our Tile Manufacturing

We have incorporated Stiefel's 500kW Gas burners and a heat recovery system to our tunnel kiln and slab tile production was boosted by 15% while natural gas consumption was reduced by 22%. The results achieved are remarkable, gauge it by the fact that no downtimes are reported because the quick connect nozzles purging glossy and matte glaze recipe changeovers save us countless hours of downtimes every week.

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ceramic kiln controllers industrial ceramic kiln ceramic kiln burners ceramic kiln burner nozzles ceramic kiln heat exchangers
Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.
STIEFEL(GUANGDONG) ENV. PROTECTION Ltd.

STIEFEL(GUANGDONG) ENV. PROTECTION Ltd. provides high-quality combustion and gas equipment for industrial applications. Our energy-saving solutions, rigorous R&D, and quality control ensure optimal performance. Contact us today.

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