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Ceramic Kiln Burners by Stiefel - Efficient Combustion Burners For Ceramic Production

Through staged combustion and FGR technology, Stiefel’s ceramic kiln burners achieve NOx emissions ≤50 mg/Nm³ and 96% thermal efficiency. This product is avaiable in gas-only, dual fuel, and biomass-compatible configurations.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Alignment of versatile kiln types and sizes with customizable solutions

Stiefel provides raku, shuttle and tunnel ceramic kilns with bespoke combustion solutions. Modular burners ranging between 50kW and 10MW can be integrated into new designs or retrofitted into existing kilns, such as those employed in a U.S. ceramic tile manufacturer’s tunnel kiln upgrade. The dual gas/oil fuel option allows for effortless switching during shortages; moreover, maintenance during glaze changes is streamlined by 50% due to the quick release nozzle design. Our artisanal kilns are fitted with compact 20KW burners which allows for precise temperature control during small-batch firing, perfectly suiting studios crafting high-end ceramics.

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Stiefel, founded in 2013 and based in Guangzhou, China, is a trusted supplier of high-performance ceramic kiln burners, specialized combustion systems engineered to deliver precise, high-temperature heat for ceramic firing processes, including tile production, pottery, and advanced ceramic manufacturing. A ceramic kiln burner must provide consistent temperatures ranging from 800°C to 1,800°C, with tight temperature control (±5°C) to ensure uniform glaze application, proper sintering, and minimal product defects, which is critical for maintaining ceramic quality. Stiefel's ceramic kiln burners are designed with multi-zone heating capabilities, allowing different sections of the kiln to operate at specific temperatures, supporting the gradual heating, soaking, and cooling stages required for various ceramic materials, from earthenware to technical ceramics. The ceramic kiln burner features advanced fuel-air mixing technology that ensures clean combustion, reducing emissions of CO and NOx, which is essential for complying with environmental regulations and preventing glaze contamination in sensitive ceramic applications. What sets this ceramic kiln burner apart is its ability to operate on multiple fuels, including natural gas, propane, and hydrogen blends, offering flexibility to adapt to fuel availability and cost, while maintaining consistent performance across fuel types. Constructed with refractory materials and heat-resistant alloys, the ceramic kiln burner withstands the extreme thermal cycling of kiln operations, ensuring long service life and minimal maintenance, even in continuous production environments. Equipped with programmable logic controllers (PLCs), the ceramic kiln burner integrates with kiln control systems, enabling precise temperature profiling and remote monitoring, which allows operators to adjust settings and troubleshoot issues without interrupting firing cycles. Ceramic kiln burners from Stiefel are compatible with various kiln types, including tunnel kilns, shuttle kilns, and roller hearth kilns, offering customized burner configurations to match kiln size and production volume, from small artisanal kilns to large industrial lines. Rigorously tested for temperature uniformity, combustion efficiency, and durability, these ceramic kiln burners guarantee consistent results, reducing scrap rates and improving production yields for ceramic manufacturers. Backed by Stiefel's expertise in research and development, the ceramic kiln burner incorporates innovations like staged combustion and flame shaping technology, further enhancing temperature control and energy efficiency. With Stiefel's comprehensive service network, customers receive expert support for selecting, installing, and calibrating ceramic kiln burners, including training on optimizing temperature profiles for specific ceramic products. For ceramic producers seeking to enhance product quality, reduce energy costs, and ensure regulatory compliance, Stiefel's ceramic kiln burner is an indispensable solution that delivers precision, reliability, and performance.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

Li Wei
Resistant to Extremely Punishing Kiln Scenarios

The kilns in our stoneware factory run non-stop at 1300°C which makes the need for extreme high durability a must. Unlike traditional nozzles that we used which had to be replaced every 6 months, Stiefels tungsten carbide nozzles have stood the test of time with over 2 years of use without needing replacement. The eruption proof ignition systems also make us feel relaxed within such risky surrounding.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.