Stiefel's High-Efficiency Ceramic Kiln Burners | Low NOx Emissions

+86 13928884373

Video Contact Us

All Categories

Stiefel Ceramic Kiln Ignition Transformers - Voltage Stabilty for Kiln Burners

Stiefel's ceramic kiln ignition transformers self-cooling designs support 30kV sparks successfully igniting with 99.9% reliability showcasing astonishing silicon carbide cores proving themselves designed for reliability in 1,200°C environments.
Get A Quote

Stiefel’s Solutions for Ceramic Kilns: Benefits

High Precision Control and Strip Combustion for Ceramic Production

Stiefel’s combustion solutions is designed to withstand the extreme conditions of carving kilns, operating reliably at 1,600°C. Gas turbines and Inconel combustion chambers with ceramic lined nozzles of our industrial burners guarantees high agronomical and thermal shock resistance. For example, a Japanese ceramics factory using our 200kW gas burners reported achieving around a 3-degree centigrade temperature accuracy in their glazing kiln, resulting in reduced glaze defects by up to 25 %. Their advanced PLC-based controls enable real-time modification of air fuel ratios, optimizing combustion to different types of clay on various stages of cliay firing, from bisque to glost firing.

Related products

Stiefel’s ignition transformers ensure reliable kiln restarts. The silicon carbide cores maintain insulation at extreme temperatures unlike traditional ferrite cores which is a problem because they’ll lose insulation above 800 degrees. The compact and also moist resistant design serves in high humidity environments of the kiln, bludgeoning pottery for glazing. In a case study, a tile factory’s kiln burnt zero ignition failure with our transformers for two years straight after upgrading, with their previous suppliers units failing them weekly. With solar power, the voltage regulators stabilize inconsistent input, increasing the surge value the sector voltage regulator accepts.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

Related Articles

Induction Heater: Transform Your Heating Process​

22

Apr

Induction Heater: Transform Your Heating Process​

View More
Industrial Burners: Powering Your Industrial Needs​

22

Apr

Industrial Burners: Powering Your Industrial Needs​

View More
Oil Burners: Efficient Heating Solutions​

22

Apr

Oil Burners: Efficient Heating Solutions​

View More
Revolutionize Your Operations with Advanced Burners​

22

Apr

Revolutionize Your Operations with Advanced Burners​

View More

Customer Reviews

Ana M.
Outstanding Assistance with a Personalized Biogas Project

Stiefel collaborated with us on designing a custom burner for a biogas vertical shaft kiln for ceramics. Their control on fuel flexibility and emissions provided us with a 35% carbon footprint reduction while maintaining compliance with the stringent requirements of artisanal ceramics. The training provided after the installation was detailed, and their support team responds quickly to any issues.

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/Whatsapp
Name
Company Name
Message
0/1000
Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.