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Industrial High Temp Ignition Systems Ceramic by Stiefel - Dependable Ignition at Elevated Temperatures

Stifel stated their cervamic ignition systems maintain ultra-violet fault flame detectors and deliver surges of thirthy kilo-volts sparksetting first-track construction phlogestic guarantee ignition above ninety-nine percent within operation temperature of one thousand six hundred degree celsius. These system parts accounted extended fail rate to less than one in twenty for forty-five motors with self-test modules.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Durable components for harsh kiln environments

The internal amp ceramic furnaces includes particular challenges like severe temperatures, corrosive vapors, and abrasive particulates. Stiefel tungsten carbide tipped nozzles endure erosion caused by clay dust, outlasting standard stainless steel by fivefold in a German stoneware factory’s kiln. Spiral fin heat exchangers, with ceramic coating, reclaim >85 percent of waste heat and, while maintaining corrosion resistance to silica-laden flue gases, overall system efficiency is boosted to 92%. ATEX-certified explosion-proof ignition systems ensure dependable starts in dusty kiln environments, yielding a reduction in downtime by 40%.

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Stiefel’s ignition system here combines rugged hardware and intelligent controls specially made for the challenges presented by ceramic kilns. The platinum tipped ignition electrodes and supports permanently fused to the silicon carbide transformers maintains spark intensity at extreme temperatures. The UV flame sensors will identify ignition within two seconds and independently initiate immediate fuel shutoff if no flame is found—an essential safety measure in propane fuelled kilns. In a Japanese porcelain factory, our ignition systems reduced starts failures from three times a week to once every six months due to the 1200 degree celsius rating for continuous operation reversing heat resistant design.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

Ana M.
Outstanding Assistance with a Personalized Biogas Project

Stiefel collaborated with us on designing a custom burner for a biogas vertical shaft kiln for ceramics. Their control on fuel flexibility and emissions provided us with a 35% carbon footprint reduction while maintaining compliance with the stringent requirements of artisanal ceramics. The training provided after the installation was detailed, and their support team responds quickly to any issues.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.