Stiefel's High-Efficiency Ceramic Kiln Burners | Low NOx Emissions

+86 13928884373

Video Contact Us

All Categories

Ceramic Kiln Controllers by Stiefel - Automated Systems For Smart And Accurate Temperature Management

Stiefel’s ceramic kiln controllers with touch screen HMIs connected to the IoT network enable control of temperatures within ±1°C while emisions are monitored in real-time; achieving upwards of 20% diminished fuel waste within batch and continuous kilns.
Get A Quote

Stiefel’s Solutions for Ceramic Kilns: Benefits

Durable components for harsh kiln environments

The internal amp ceramic furnaces includes particular challenges like severe temperatures, corrosive vapors, and abrasive particulates. Stiefel tungsten carbide tipped nozzles endure erosion caused by clay dust, outlasting standard stainless steel by fivefold in a German stoneware factory’s kiln. Spiral fin heat exchangers, with ceramic coating, reclaim >85 percent of waste heat and, while maintaining corrosion resistance to silica-laden flue gases, overall system efficiency is boosted to 92%. ATEX-certified explosion-proof ignition systems ensure dependable starts in dusty kiln environments, yielding a reduction in downtime by 40%.

Related products

Stiefel (Guangdong) Energy Environmental Protection Engineering Co., Ltd.'s ceramic kiln controllers are sophisticated devices that play a pivotal role in the efficient and safe operation of ceramic kilns. These controllers are designed to precisely monitor and regulate various parameters within the kiln, such as temperature, gas flow, and pressure. With advanced automation features, they can execute complex firing programs, ensuring consistent and repeatable results in ceramic production. The controllers are built with high - quality components that are resistant to the harsh conditions inside ceramic kilns, providing reliable performance over extended periods. Their user - friendly interfaces make it easy for operators to set and adjust firing parameters, while integrated safety features protect against potential hazards, ensuring the smooth and trouble - free operation of ceramic kilns.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

Related Articles

Induction Heater: Transform Your Heating Process​

22

Apr

Induction Heater: Transform Your Heating Process​

View More
Industrial Burners: Powering Your Industrial Needs​

22

Apr

Industrial Burners: Powering Your Industrial Needs​

View More
Industrial Burners: Tailored for Your Industry​

22

Apr

Industrial Burners: Tailored for Your Industry​

View More
Revolutionize Your Operations with Advanced Burners​

22

Apr

Revolutionize Your Operations with Advanced Burners​

View More

Customer Reviews

Marco R.
Reliable and Energy Efficient On our Tile Manufacturing

We have incorporated Stiefel's 500kW Gas burners and a heat recovery system to our tunnel kiln and slab tile production was boosted by 15% while natural gas consumption was reduced by 22%. The results achieved are remarkable, gauge it by the fact that no downtimes are reported because the quick connect nozzles purging glossy and matte glaze recipe changeovers save us countless hours of downtimes every week.

Get a Free Quote

Our representative will contact you soon.
Email
Mobile/Whatsapp
Name
Company Name
Message
0/1000
Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.