Industrial Burners for Energy Efficiency & Low NOx Emissions | Stiefel

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Kiln Burners by Stiefel - Accurate Temperature Control for Ceramic and Glass Kilns

Stiefel’s kiln burners provide ceramic glazing, glass melting, and metal annealing with rapid heat-up rates of 100°C/min and temperature accuracy of ±3°C. Offered in configurations of radiant tube and direct fired.
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Stiefel's Industrial Burners advantages

NOx emissions control reduction technology

Stiefel burners are engineered for low NOx emission features such as staged combustion and recirculation of flue gas claiming an emission of ≤20mg/Nm³ which meets the CARB (California) and EN 303-5 regions’ emission criteria of the E.U. A winery in California was able to bring down sets of NOx emissions from 80mg/Nm³ to 18mg/Nm³ with the use of FGR equipped burners complying with regional requirements. The advanced option of dual fuel (gas/oil/biomass) for the burners boosts their operational flexibility because the burners can easily be switched to operate on lower carbon biogas or hydrogen mixes up to 20% which protects them from more stringent climate change regulations.

Related products

Stiefel, founded in 2013 and based in Guangzhou, China, is a leading provider of high-performance kiln burners, specialized combustion systems designed to generate precise, high-temperature heat for ceramic kilns, industrial ovens, and heat treatment furnaces, ensuring consistent material processing for ceramics, glass, and metalworking applications. A kiln burner must deliver controlled heat output (ranging from 50kW to 5MW) with tight temperature uniformity (±5°C) across the kiln chamber, which is critical for processes like sintering, glazing, and annealing where material properties depend on precise thermal profiles. Stiefel's kiln burner features multi-zone firing capabilities, allowing different sections of the kiln to operate at specific temperatures, supporting the gradual heating, soaking, and cooling stages required for materials such as porcelain, refractory bricks, or aerospace alloys. The kiln burner incorporates advanced fuel-air mixing technology, such as premixing or staged combustion, that ensures complete fuel combustion, reducing emissions of NOx and CO, which is essential for complying with environmental regulations and preventing contamination of sensitive materials like decorative ceramics. What sets this kiln burner apart is its ability to operate on multiple fuels, including natural gas, propane, hydrogen, and even biogas, offering flexibility to adapt to fuel availability and cost while maintaining consistent temperature control across fuel types. Constructed with refractory materials and heat-resistant alloys, the kiln burner withstands the extreme thermal cycling of kiln operations (from ambient to 1,800°C), ensuring durable performance and minimal maintenance, even in continuous production environments. Equipped with programmable logic controllers (PLCs), the kiln burner integrates with kiln control systems, enabling operators to program custom temperature profiles, monitor real-time data, and adjust settings remotely, reducing manual intervention and improving process repeatability. Kiln burners from Stiefel are compatible with various kiln types, including tunnel kilns, shuttle kilns, and batch ovens, offering customized configurations such as high-velocity burners for rapid heating or low-NOx burners for emissions-sensitive applications. Rigorously tested for temperature uniformity, combustion efficiency, and durability, these kiln burners guarantee consistent results, reducing scrap rates and improving product quality for manufacturers in ceramics, metallurgy, and glass industries. Backed by Stiefel's expertise in research and development, the kiln burner incorporates innovations such as flame shaping technology and heat recovery systems that enhance energy efficiency and reduce operational costs, aligning with global energy-saving efforts. With Stiefel's comprehensive service network, customers receive expert support for selecting, installing, and optimizing kiln burners, including training on programming temperature profiles for specific materials. For manufacturers seeking to enhance product quality, reduce energy costs, and ensure regulatory compliance, Stiefel's kiln burner is an indispensable solution that delivers precision, reliability, and performance.

Frequently Asked Questions

What measures has Stiefel put in place to guarantee burner safety in explosive environments?

All burners are designed with ATEX-approved explosion-proof linings (Zone 1/21) and have fail-safe flame detection (response time <1s), double-block gas valves (leakage ≤0.001 cc/min). With a Mexican LPG storage facility, Stiefel’s burners had magnetic latching solenoid valves and emergency shut down systems that under OSHA standards, were 99.9% operational reliability in high-risk zones.

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customer evaluation

Markus K.
Stiefel Helps Maintain Our District Heating Network and Is Reliable

By installing gas burners type G 5 MW, we have been able to increase our district heating system efficiency by 24%. The regenerative heat exchangers boost the system's efficiency, while the IoT based emission monitoring maintains compliance — Requiring minimal collateral operational impact. Combined with Low emissions almost Non-axial (28 mg/Nm³), 40% reduction in downtime experienced has been excellent for large scale operation.

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Advanced Energy Recovery

Advanced Energy Recovery

Our technologies for condensing and regenerative heat exchangers recover up to 85 percent of waste heat for use, bringing efficiency to 98 percent. A Canadian plant achieved a 10-month payback period from exchanger upgrades, showcasing rapid ROI.
Global Certification and Compliance

Global Certification and Compliance

CE, UL, ATEX, and CSA certification approves the widerange compliant standards our burners meet. For example, hydrogen capable versions of our burners further the EU’s Green Deal and US decarbonization objectives, guaranteeing forward looking solutions.
Data Driven Predictive Maintenance

Data Driven Predictive Maintenance

The IoT sensors integrated in our burners monitors performance, allowing maintenance to be performed proactively. A dutch dairy plant using this data was able to accurately predict nozzle wear and spent 35 percent less on unplanned maintenance, optimizing budget allowance.