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Ceramic Kiln Solenoid Valves by Stiefel - Gas Control With Rapid Shutoff At High Temperatures

Stiefel’s ceramic kiln solenoid valves offer ceramic armatrires and double-seal technology providing <50ms response time and leak rate ≤0.01 cc/min. Rated for thirty bar pressure and five hundred degrees celsius.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Alignment of versatile kiln types and sizes with customizable solutions

Stiefel provides raku, shuttle and tunnel ceramic kilns with bespoke combustion solutions. Modular burners ranging between 50kW and 10MW can be integrated into new designs or retrofitted into existing kilns, such as those employed in a U.S. ceramic tile manufacturer’s tunnel kiln upgrade. The dual gas/oil fuel option allows for effortless switching during shortages; moreover, maintenance during glaze changes is streamlined by 50% due to the quick release nozzle design. Our artisanal kilns are fitted with compact 20KW burners which allows for precise temperature control during small-batch firing, perfectly suiting studios crafting high-end ceramics.

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Speed and safety are critical in the operation of a ceramic kiln, and solenoid valves from Stiefel deliver on both. The ceramic armatures resist wear from high-frequency cycling, critical for kilns with repetitive starts and stops, and the double-seal design mitigates gas leakage. For a kiln designed for artisanal ceramics, the fast-acting coils (24V DC) of our valves reduced emergency shutdown times from ten seconds to below one second, which avoids costly material losses during power interruptions. They also operate effectively with LPG and bio-gas, providing flexibility for kilns transitioning to renewable fuel sources.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

Marco R.
Reliable and Energy Efficient On our Tile Manufacturing

We have incorporated Stiefel's 500kW Gas burners and a heat recovery system to our tunnel kiln and slab tile production was boosted by 15% while natural gas consumption was reduced by 22%. The results achieved are remarkable, gauge it by the fact that no downtimes are reported because the quick connect nozzles purging glossy and matte glaze recipe changeovers save us countless hours of downtimes every week.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.