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Industrial Stiefel Ceramic Parts Plante ~ Stiefel Heavy Duty Parts for 24/7 Systems Work

Stiefel’s industries serve glass and steel alongside ceramics, and Stiefel’s industrial ceramic kiln parts include radiant tube burners, refractory linings and ceramic butterfly valves which are specially impervious to 1,600°C and 10 bar pressure, withstanding continuously operating.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Durable components for harsh kiln environments

The internal amp ceramic furnaces includes particular challenges like severe temperatures, corrosive vapors, and abrasive particulates. Stiefel tungsten carbide tipped nozzles endure erosion caused by clay dust, outlasting standard stainless steel by fivefold in a German stoneware factory’s kiln. Spiral fin heat exchangers, with ceramic coating, reclaim >85 percent of waste heat and, while maintaining corrosion resistance to silica-laden flue gases, overall system efficiency is boosted to 92%. ATEX-certified explosion-proof ignition systems ensure dependable starts in dusty kiln environments, yielding a reduction in downtime by 40%.

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Stiefel, founded in 2013 and based in Guangzhou, China, is a leading provider of high-quality industrial ceramic kiln parts, essential components that ensure the efficient and reliable operation of large-scale ceramic kilns used in manufacturing tiles, sanitaryware, refractory materials, and technical ceramics. Industrial ceramic kiln parts include refractory bricks, heating elements, roller rods, kiln furniture, burners, and temperature sensors, each designed to withstand extreme temperatures (up to 1,800°C), thermal shock, and abrasive ceramic dust, which are critical for maintaining consistent firing results and extending kiln lifespan. Stiefel's industrial ceramic kiln parts are engineered with advanced materials such as silicon carbide (SiC) for rollers, alumina-magnesia bricks for linings, and molybdenum disilicide (MoSi2) for heating elements, offering exceptional heat resistance and durability, ensuring they perform reliably in continuous production environments. The industrial ceramic kiln parts feature precision manufacturing to ensure proper fit and alignment, minimizing heat loss and ensuring uniform temperature distribution across the kiln chamber, which is vital for preventing ceramic defects like warping or uneven glaze application. What sets these industrial ceramic kiln parts apart is their integration with energy-saving technologies, such as high-efficiency burners and heat recovery systems, which reduce fuel consumption by up to 25% compared to standard parts, aligning with Stiefel's commitment to global energy-saving efforts. Industrial ceramic kiln parts from Stiefel are compatible with various kiln types, including tunnel kilns, shuttle kilns, and roller hearth kilns, offering versatility for different production scales and ceramic materials, from earthenware to advanced technical ceramics. Rigorously tested for thermal stability, wear resistance, and performance under extreme conditions, these industrial ceramic kiln parts meet international standards such as ISO and ASTM, ensuring compliance with quality regulations for ceramic manufacturing. Backed by Stiefel's expertise in research and development, the industrial ceramic kiln parts are continuously optimized with innovations like improved refractory composites and self-cleaning roller designs, further enhancing efficiency and reducing maintenance needs. With Stiefel's comprehensive service network, customers receive expert support for selecting, installing, and maintaining industrial ceramic kiln parts, including guidance on replacement schedules and performance optimization to maximize kiln productivity. For industries relying on industrial ceramic kilns for mass production, Stiefel's industrial ceramic kiln parts are indispensable components that deliver durability, efficiency, and performance, supporting consistent quality and sustainable manufacturing practices.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

S. Tomoko
Precision Heating in the Leading Edge of Ceramic Production

Burners from Stiefel have had a remarkable impact on our porcelain studio. We used to suffer from cracks in our pieces due to thermal shocking, but we can now bisque fire with an absolute temperature control of 1°C increments. The achievement of Zero Cracked porcelain pieces is absolutely remarkable. Additionally, the low-NOx design aids us to comply to Japan’s stringent emission control regulations—which I highly recommend for both artisanal and industrial kilns.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.