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Industrial Ceramic Kiln by Stiefel - Robust Industrial Kilns For Massive Production Volumes

Stiefel’s industrial ceramic kilns are offered in 5–500 m³ capacities and include radiant tube heating as well as PLC controllers. Undertake temperature exhaust control within ±3°C and energy exhaust control within 95% for ceramics, glass, and metal annealing.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Alignment of versatile kiln types and sizes with customizable solutions

Stiefel provides raku, shuttle and tunnel ceramic kilns with bespoke combustion solutions. Modular burners ranging between 50kW and 10MW can be integrated into new designs or retrofitted into existing kilns, such as those employed in a U.S. ceramic tile manufacturer’s tunnel kiln upgrade. The dual gas/oil fuel option allows for effortless switching during shortages; moreover, maintenance during glaze changes is streamlined by 50% due to the quick release nozzle design. Our artisanal kilns are fitted with compact 20KW burners which allows for precise temperature control during small-batch firing, perfectly suiting studios crafting high-end ceramics.

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Stiefel Industrial designs their kilns for maximum output. The radiant tube heating systems shield products from flames, making it more ideal for materials like optical glass and electronic ceramics. The PLC control panels permit setting complex firing schedules, while real time data logging ensures quality control. In the workshops of a Chinese tile manufacturer, our 200 m³ kiln outperformed older models by cutting energy use by 25% and boosted production by 30% because of accelerated heating. The kilns’ refractory linings which are composed of ceramic fiber and high-alumina bricks have a servicable life of 10 years or more with proper maintenance.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

S. Tomoko
Precision Heating in the Leading Edge of Ceramic Production

Burners from Stiefel have had a remarkable impact on our porcelain studio. We used to suffer from cracks in our pieces due to thermal shocking, but we can now bisque fire with an absolute temperature control of 1°C increments. The achievement of Zero Cracked porcelain pieces is absolutely remarkable. Additionally, the low-NOx design aids us to comply to Japan’s stringent emission control regulations—which I highly recommend for both artisanal and industrial kilns.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.