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Industrial Ceramic Kiln by Stiefel - Robust Industrial Kilns For Massive Production Volumes

Stiefel’s industrial ceramic kilns are offered in 5–500 m³ capacities and include radiant tube heating as well as PLC controllers. Undertake temperature exhaust control within ±3°C and energy exhaust control within 95% for ceramics, glass, and metal annealing.
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Stiefel’s Solutions for Ceramic Kilns: Benefits

Alignment of versatile kiln types and sizes with customizable solutions

Stiefel provides raku, shuttle and tunnel ceramic kilns with bespoke combustion solutions. Modular burners ranging between 50kW and 10MW can be integrated into new designs or retrofitted into existing kilns, such as those employed in a U.S. ceramic tile manufacturer’s tunnel kiln upgrade. The dual gas/oil fuel option allows for effortless switching during shortages; moreover, maintenance during glaze changes is streamlined by 50% due to the quick release nozzle design. Our artisanal kilns are fitted with compact 20KW burners which allows for precise temperature control during small-batch firing, perfectly suiting studios crafting high-end ceramics.

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Stiefel, established in 2013 and headquartered in Guangzhou, China, is a leading provider of high-performance industrial ceramic kilns, large-scale thermal processing systems designed for mass production of ceramic products, including tiles, sanitaryware, refractory materials, and technical ceramics used in aerospace and electronics. An industrial ceramic kiln is engineered to handle high-volume production, with capacities ranging from 500kg to 10 tons per batch, and features a continuous or semi-continuous design (such as tunnel kilns or roller kilns) that enables 24/7 operation, maximizing manufacturing efficiency. Stiefel's industrial ceramic kiln incorporates advanced insulation materials, such as ceramic fiber and refractory bricks, that minimize heat loss, reducing energy consumption by up to 30% compared to traditional kilns, which is critical for lowering operational costs in energy-intensive ceramic production. The industrial ceramic kiln features multi-zone temperature control, with each zone equipped with precision ceramic kiln burners and thermocouples, allowing for precise temperature profiling (from 600°C to 1,800°C) to accommodate the specific firing requirements of different ceramic materials, ensuring uniform quality across large production runs. What distinguishes this industrial ceramic kiln is its integration with automated material handling systems, such as roller conveyors or kiln cars, which streamline loading and unloading, reducing labor costs and minimizing heat loss during batch changes. Constructed with heavy-duty steel frames and high-temperature refractory linings, the industrial ceramic kiln withstands the extreme thermal stress of continuous operation, ensuring structural integrity and long service life (up to 15 years with proper maintenance). Equipped with advanced control systems, including HMI touchscreens and IoT connectivity, the industrial ceramic kiln allows operators to monitor key parameters (temperature, pressure, fuel usage) in real time, set automated firing profiles, and receive alerts for maintenance or process deviations, enhancing operational efficiency. Industrial ceramic kilns from Stiefel are designed to minimize emissions, with integrated heat recovery systems that capture waste heat from flue gases to preheat combustion air or drying stages, further reducing energy consumption and environmental impact. Compatible with various fuel sources, including natural gas, biomass, and hydrogen, the industrial ceramic kiln offers flexibility to adapt to sustainable fuel trends and regional energy policies, supporting green manufacturing initiatives. Rigorously tested for temperature uniformity, energy efficiency, and safety, these industrial ceramic kilns meet international standards such as ISO and CE, ensuring compliance with global manufacturing regulations. Backed by Stiefel's expertise in research and development, the industrial ceramic kiln incorporates innovations like variable speed drives and adaptive temperature control, which optimize energy use and reduce thermal shock to ceramic products. With Stiefel's comprehensive service network, customers receive end-to-end support, from kiln design and installation to ongoing maintenance and upgrades, ensuring the industrial ceramic kiln operates at peak performance throughout its lifecycle. For large-scale ceramic manufacturers seeking to maximize production efficiency, improve product consistency, and reduce environmental footprint, Stiefel's industrial ceramic kiln is a state-of-the-art solution that delivers reliability, performance, and sustainability.

Frequently Asked Questions

Is it true that Stiefel’s burners can sustain the heat necessary for porcelain firing?

Stiefel does meet the standard burners requirement of sustaining temperatures of 1,600°C due to firing stoneware and porcelain burners setting. Water cooled nozzles and Inconel combustion chambers sustain the vents under extreme pressure, high level control systems give stern ramping onto heating, and tempered system birth advancement. Achieving porcelain consistency at the user achieved uniform kiln improvement furnace cracks 30%.
The assortment of his french pottery workshop’s gas brought savings of €4800 after using the heat recovery system, while cut demand of fuels in 20-25 percent came from our regenerative heat exchangers. Blower equipped variable speed drives (VSD) supply energy in low period cooled measures thus further increasing efficiency. Strap on high efficient burners (thermal 95%) and ash.
Absolutely, our burners are designed to be flexible with fuels such as natural gas, LPG, biogas, and even hydrogen up to a 20% blend. A Swedish ceramic studio firing kilns with biogas produced from food waste reduced carbon emissions by 40% while still maintaining firing quality. The adaptive control systems self-adjust for different fuel compositions to maintain combustion and process stability.
We offer OEM level parts, including ignition electrodes and solenoid valves, with up to 98% compatibility to many brand burners. Our dedicated service engineers offer annual maintenance contracts that consist of nozzle cleaning, system control check calibration, and heat exchanger inspections. A UK ceramic factory reduced unplanned downtime by 60% after adopting our predictive maintenance alerts which use IoT sensors to monitor component wear.

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Customer Reviews

S. Tomoko
Precision Heating in the Leading Edge of Ceramic Production

Burners from Stiefel have had a remarkable impact on our porcelain studio. We used to suffer from cracks in our pieces due to thermal shocking, but we can now bisque fire with an absolute temperature control of 1°C increments. The achievement of Zero Cracked porcelain pieces is absolutely remarkable. Additionally, the low-NOx design aids us to comply to Japan’s stringent emission control regulations—which I highly recommend for both artisanal and industrial kilns.

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Advanced Heat Recovery Technology

Advanced Heat Recovery Technology

Stiefel regenerative systems capture and utilize preheated air or water, lowering the expenditure on energy. A Dutch ceramic tile plant was able to recoup their investment on the heat exchanger within an astonishing 10 months, exemplifying the value creation of our energy saving products.
IoT Enabled Process Optimization

IoT Enabled Process Optimization

Kiln performance is monitored in real time using burner IoT connectivity. This data is applied for performance improvement by a German pottery studio that reduced firing cycle times by 18%.
Compliance and Sustainability across the Globe

Compliance and Sustainability across the Globe

Stiefel systems are globally trusted and used due to their CE, UL and ATEX certifications. Their ability to operate with renewable fuels while maintaining ultra-low emissions makes Stiefel the preferred supplier for manufacturers in the EU’s green deal and US EPA compliant facilities.